| Corrosion problem for Boat Owners- Part 2 |
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Scale of Nobility Crevice Corrosion This is also called closed cell corrosion by virtue of the fact that little or no air is allowed to get to it. The water/metal interface results in oxidation of the metal which concentrates the hydrogen content of water, and turns the water into an acid. This changes the electrical make up of the affected materials, generating an electrical current that dissolves the metal involved. These crevices or closed cells can become dynamic, meaning that the process can perpetuate itself for a long time, either until the acidic water is exhausted or an oxygen source is created that lowers the acidity of the water and stops the corrosion. If no oxygen source is introduced, the corrosion process continues until the metal is completely gone. To illustrate this phenomenon, consider a stainless steel bolt is hanged over the side on a string. It would hang there forever and nothing would happen to it. But put that faster into the bottom of a hull and watch what happens. Water gets into the screw or bolt hole where there is no free-flow of water, so that the small amount of water in the screw crevice turns acidic and creates a galvanic cell. This usually occurs right under the screw or bolt head, eroding the shank of the screw or bolt until it becomes loose. Once it does become loose, then a better flow of Ph balanced water is introduced, and the corrosion stops because the water is no longer acidic. Virtually the same thing will occur with stainless fasteners into an aluminum mast. But in this case, the corrosion stops as soon as the water evaporates from the crevice. In the case of an aluminum fuel tank, installed in such a way as that water gets trapped against the tank, like a foamed in place tank, or a tank sitting on a plywood deck, the very same thing happens. Which tends to leave us mystified why you could throw your aluminum parts over the side and they'd sit there forever without corroding, while the seeming protected parts on your boat corrode badly. Crevice corrosion always occurs in places you can't see, though it usually leaves telltale evidence. Stress Corrosion Propeller shaft breakage has reach almost epidemic proportions these days. That's because builders are opting for low grade stainless shafts made of lesser alloys. All it takes is for a tiny pit to form on a shaft to initiate the crevice/stress corrosion cycle that will ultimately result in fatigue failure. This usually occurs at the stuffing box or keyway cuts, the natural weak points. Good propeller shafts don't break because they don't corrode. If you have this problem, it's ultimately a question of how many new shafts do you want to buy before you replace them with better quality. Highly polished stainless steel is more corrosion resistant than those without a mirror finish. The reason is that unpolished metal has machine marks on it that serve as crevices for corrosion to start. Polishing smoothes these crevices over. However, high polishing won't help much for lesser grades of stainless. From |
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