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Microbiological organisms in cooling tower systems & affects of MIC in different materials | Microbiological organisms in cooling tower systems & affects of MIC in different materials |
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Microbiological organisms (or, microorganisms) in cooling tower systems are categorized into three groups:
Bacteria are unicellular organisms that possess no well-defined nucleus and are devoid of the green pigment chlorophyll. Oxygen can be toxic to some organisms, so they seek out areas within a cooling tower system that shield them. This characteristic results in bacteria being found under algae growths, bacteria slime, fouling deposits and cooling tower basin sludge. Therefore, MIC takes on a completely different attitude when dealing with cooling water systems. They can be present in many different areas and environments within the same system. All common metals are thought prone to MIC. In water systems, it is more likely to occur on copper and copper alloys and cast iron and mild steel, although it has also been reported on stainless steels and aluminium. MIC affects different materials in different ways. As for examples:
MIC on mild steel often leaves characteristic concentric rings that are visible after cleaning the surface (following figure). The concentric rings indicate the growth of a sulfide-producing (sulfate-reducing) bacteria colony that has produced hydrogen sulfide.
MIC on copper alloys can be of several types. Pitting can occur with sulfide-producing bacteria forming copper sulfide corrosion. Also, denitrifying or ammonia-producing bacteria cause localized corrosion. A blue/black area at the site of the MIC identifies this type of corrosion. MIC on aluminum alloys is characterized either by localized pitting or general metal removal. If the microorganisms are acid-producing or alkaline-producing, then a general metal or localized attack occurs. Sulfate-reducing bacteria or other anaerobic microbes attack the oxide protection film on aluminum and cause localized and/or pitting corrosion. MIC on galvanized steel is similar to that of aluminum alloys, often exposing the mild steel when the galvanizing is gone. |
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